平衡阀流致噪声机理与特性研究

    Research on mechanism and characteristics of flow-induced noise in counter balance valve

    • 摘要: 平衡阀是起重类工程机械平衡回路中防止超越负载的关键元件。然而,高压大流量工况下其易产生较大噪声,影响系统稳定性。为降低噪声,本文针对某型号先导平衡阀,采用全尺度流场数值仿真方法,研究了阀内流场特性。结果表明,阀腔内湍流动能与噪声源集中分布于阀口及减振尾区域,其主要成因在于高速射流、油液冲击壁面及剪切漩涡。据此,提出了一种错位沟槽减振尾结构改进方案。仿真验证表明,该改进结构在有效降低噪声的同时,保留了减振尾平衡液动力的主要功能。

       

      Abstract: Counter balance valves are critical components in the lifting machinery equilibrium circuit for preventing overrunning loads. However, under high-pressure and large-flow conditions, they are prone to significant noise generation, adversely affecting system stability. To mitigate this noise, this study employs full-scale flow field numerical simulations to investigate the internal flow characteristics of a pilot-operated counter balance valve. The results indicate that turbulent kinetic energy and noise sources within the valve cavity are predominantly concentrated in the valve orifice and damping tail regions. The primary causes of this turbulent noise are identified as high-speed jets, fluid impact on walls, and shear vortices. Based on these findings, an improved structural design featuring a damping tail with staggered grooves is proposed. Simulation verification demonstrates that this modified structure effectively reduces noise while preserving the damping tail's primary function of balancing hydrodynamic forces.

       

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