同轴面齿轮分汇流传动系统配齿设计方法研究

    Research on gear matching design method for coaxial surface gear split and confluence transmission system

    • 摘要: 为优化分汇流传动系统的均载性能并抑制几何干涉,提出一种考虑综合功率、转速、齿轮模数等参数的配齿设计方法。基于干涉条件、传动比约束与同轴性准则,建立多级传动系统的数学关系模型,系统阐述了配齿计算流程;通过算例验证表明,齿轮模数圆整误差对均载特性影响显著,减小误差可有效满足干涉条件,改善载荷分布均匀性;结合三维建模与干涉分析,筛选出6组最优配齿方案,并通过试验台动态测试验证其有效性。结果表明:优化后系统动态均载系数降低3.33%,整体体积减小16.01%,显著提升了传动紧凑性与可靠性。本研究为高机动直升机动力传输系统的轻量化设计与性能提升提供了理论支撑。

       

      Abstract: A gear matching design method that comprehensively considers power, speed, and modulus parameters is proposed to optimize the load sharing performance of the splitting and confluence transmission system and suppress geometric interference. Based on interference conditions, transmission ratio constraints, and coaxiality criteria, a mathematical relationship model for multi-stage transmission systems is established, and the gear matching calculation process is systematically explained.The verification through numerical examples shows that the rounding error of gear module has a significant impact on the load sharing performance. Reducing the error can effectively meet the interference conditions and improve the uniformity of load distribution.By combining 3D modeling and interference analysis, 6 sets of optimal gear matching schemes are selected, and their effectiveness is verified through dynamic testing on an experiment bench. The results show that after optimization, the dynamic load factor of the system decreased by 3.33%, and the overall volume decreased by 16.01%, significantly improving the compactness and reliability of the transmission. This study provides theoretical support for the lightweight design and performance improvement of power transmission systems for high mobility helicopters.

       

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