2195与2219合金搅拌摩擦焊接头性能强化研究

    Research on enhancement mechanisms of friction-stir-welded joints in 2195 and 2219 aluminum alloys

    • 摘要: 2219铝铜合金和2195铝锂合金为航天贮箱材料,两种材料搅拌摩擦焊接后接头强度比2195母材强度大幅降低。为了提高异质焊接头的力学性能,明确母材组配顺序与异质焊接头强度的关系,探索热处理工艺对接头组织、力学性能的影响,在搅拌头走速200 mm/min,搅拌头旋转速度800 r/min焊接条件下,对2195-T8和2219-T6合金对向搅拌摩擦焊接进行了研究,对比分析了异质焊与母材同质焊接头硬度分布、拉伸性能的差异,探讨了母材组配关系对接头力学性能的影响,发现高强度2195作为前进侧焊接接头的力学性能更优,2195AS/2219RS异质焊接头的抗拉强度比2219同质焊接头的强度高23%。为了提高异质焊接头强度,对2195AS/2219RS异质焊接头进行了固溶与时效处理,研究了固溶温度及时效时间对接头性能的影响,结果表明经535℃/1 h+165℃/12 h热处理可以获得最高的接头强度,比焊接态屈服强度及抗拉强度分别提高了65%和36%,大幅提高了接头抗变形的能力。但是热处理后接头焊核区晶粒发生长大,断口呈现强烈脆性断裂特征。

       

      Abstract: Aluminum-copper alloy 2219 and aluminum-lithium alloy 2195 serve as materials for aerospace storage tanks. After friction stir welding, the joint strength between these dissimilar materials shows significant reduction compared to 2195 base metal. To enhance the mechanical properties of dissimilar welded joints and clarify the relationship between material configuration sequence and joint strength, the effects of heat treatment processes on joint microstructure and mechanical properties were investigated. Using welding parameters of 200 mm/min travel speed and 800 r/min rotation speed, friction stir welding experiments were conducted on 2195-T8 and 2219-T6 alloys with opposing material configurations. Comparative analysis revealed that dissimilar welded joints with high-strength 2195 alloy positioned on the advancing side(AS) demonstrated superior mechanical performance. The 2195AS/2219RS dissimilar joint exhibited 23% higher tensile strength compared to 2219 homogeneous joints. To further improve joint strength, solution treatment and aging processes were applied to 2195AS/2219RS dissimilar joints. The results indicated that heat treatment at 535 ℃ for 1 hour followed by 165 ℃ aging for 12 hours achieved optimal joint strength, with yield strength and tensile strength increasing by 65% and 36% respectively compared to as-welded condition, significantly enhancing deformation resistance. However, post-treatment observations showed grain coarsening in the weld nugget zone and evident brittle fracture characteristics in fracture surfaces.

       

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