铁路轨道用钢的闪光焊接研究进展

    Research progress on flash butt welding of railway track steels

    • 摘要: 闪光焊接作为实现钢轨无缝连接的关键技术,因其高效性以及焊接质量的稳定性,在全球铁路工程中得到了广泛应用。本文系统综述了铁路轨道用钢闪光焊接的研究进展,涵盖珠光体钢轨、高锰钢辙叉及贝氏体钢轨等多种典型铁路轨道用钢的闪光焊接工艺及相关技术标准;探讨了关键焊接参数(如伸出长度、闪光工艺、顶锻工艺等)对焊接接头成形性、微观组织及服役性能的影响机制,并针对闪光焊接的典型缺陷(如灰斑)形成机理及其对接头服役性能的损害进行了分析。最后,结合高速、重载铁路发展对铁路轨道的更高要求,对未来的研究方向进行了展望,强调了新型钢轨材料研发及焊接工艺优化的必要性。

       

      Abstract: Flash butt welding, as a key technology for achieving seamless rail connections, has been widely adopted in global railway engineering due to its high efficiency and stable weld quality. In this paper, a systematic review of research progress on flash butt welding of railway track steels is provided, covering the welding processes and relevant technical standards for several typical rail materials, including pearlitic rail steel, high-manganese steel frogs, and bainitic rail steel. The influence mechanisms of key welding parameters—such as extension length, flashing process, and upsetting process—on the formability, microstructure, and service performance of welded joints are discussed. Furthermore, the formation mechanisms of typical welding defects, notably gray spots, and their detrimental effects on the service performance of welded joints are analyzed. Finally, in response to the increasing demands of high-speed and heavy-haul railway development on track performance, future research directions are outlined, emphasizing the necessity of developing advanced rail materials and optimizing welding processes.

       

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